Assignment#4: Numeric: Calculate Free Edge Singularities for unidirectional
Alumina/PEEK composite for different fiber-volume fractions.
Assignment #4: (200pnts)
Numeric: Calculate Free Edge Singularities for a unidirectional
Alumina/PEEK composite for different fiber-volume fractions.
Objective: Setup a problem for students to investigate how anisotropy can
influence stress singularities (gradients) in a quasi-isotropic and
bi-directional laminate created from a unidirectional fiber-reinforced
composite made from alumina fibers and Polyether-ether-ketone (PEEK)
polmyer matrix by using the interactive modules embedded in the lecture
notes.
Prerequisites for Student: Lectures based on material in sections: 4.2
"Introduction to Mechanical Behavior of Anisotropic Laminates" and 5.0 "Laminate
Singularities Caused by Anisotropy: "Free-Edge Problem". Two published
manuscripts on laminated composites with free-edge stresses will be passed out
in class.
From lecture notes and two published manuscripts on laminate composites with
free-edge stresses and access to interactive computer program modules #
05a,
05b,
06, and
07,
follow the outline
below:
- (1) Submit job for modules 05a and 06 "as-is" and print a copy to be marked up.
Also print a copy of the top-frame of module 06. With these copies compare and
confirm results of these two modules:
- (a) For interior stresses how does the LELPA and FEM modules compare for
the Type-I "WET" condition. What stresses are zero in the interior.
Why? With a high-lighter pen mark and compare ply stresses listed in
the output of results with those in figures. What is
the laminate elastic Young's modules in the X and Y axis and the
shear modulus and Poisson's ratio in the XY-plane.
- (b) For Edge stresses at y/B=0.998 what stresses are zero? Why does the
stress in the z-direction vary smoothly from the top to the midplane and
the other stresses exhibit a discontinuity at ply interfaces? Discuss any
other observations about stresses gradients as they vary from the interior
(y/B=0) to the stress free edge (y/B=0.998).
- (2) Submit job for modules 05b and 07 with properties for Alumina/PEEK previously
calculated in assignment#3 at a fiber volume fraction of 52% and compare results
with Glass/Ep. You will have to convert from pascals to psi (1 psi = 6.894E+03
pascals). Assume that PEEK does not absorb any moisture and the thermal
expansion coefficients are approximately the same as unidirectional Glass/Ep.
- (a) Why does the scale H/B have such a dramatic effect on the stresses
gradients near the stress free edge, see Figure 4 on page 155 of Ref.[22].
Elastic properties used to calculate this stress gradient is given in
Table 1 on page 151 of Ref.[22].
- (b) Assume the approximation where all three shear moduli are equal
and all three Poisson's ratios are also equal and explore how much this
approximation changes stress free edge singularites.
- (c) Why is the Poisson's ratio "NU12" so small in the section of
the Module-07 form labeled
"**************** MATL. TYPE 2, 90 DEG. PLY ****************"
- (d) Explore and report the stress gradients near the stress free edge
for a fiber volume of 100% Alumina fiber.
Handouts:
- Ref.[21], ASTM STP 775, "Effects of Moisture, Residual Thermal Curing Stresses, and
Mechanical Load on the Damage Development in Quasi-Isotropic Laminates"
- Ref.[22], ASTM STP 1012, "Edge Stresses in Woven Laminates at Low Temperatures"
Contact
Dr Ron Kriz for infromation in this section.
Created 11/10/00 | Revised 11/10/00
http://www.jwave.vt.edu/~rkriz/crcd/assign/assign4/assign4.html